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Home » Products » HIGH SPEED LINEAR TUBE FILLING SEALING AND CODING » HIGH SPEED LINEAR TUBE FILLING SEALING AND CODING

HIGH SPEED LINEAR TUBE FILLING SEALING AND CODING

HIGH SPEED LINEAR TUBE  FILLING SEALING AND CODING
HIGH SPEED LINEAR TUBE FILLING SEALING AND CODING
Product Code : 009
Product Description

With hard-earned experience of our adept professionals, we are offering High Speed Linear Tube Filling Sealing And Coding that is perfect for filling and sealing process in high speed to be completely untouched with single machine process. Offered product is manufactured using high quality mild steel & cast iron, also this machine can fills from 5 gram to 250 gram having max output: 40/60/80/100 tubes per min. All tubes of this High Speed Linear Tube Filling Sealing And Coding is loaded in bulk the process is fully automatic for filling, sealing & coding. Also, we are engaged in offering installation and maintenance service of this product to our precious clients at market leading prices.

Features:

  • High operational fluency
  • Rugged construction
  • Easy to install

Fully automatic Tube filling is designed for filling and sealing process in high speed to be completely untouched with single machine process. Tubes are loaded in bulk the process is fully automatic for filling, sealing & coding This unit comes in various batch capabilities to handle a large range of tube sizes and shape by change of parts as per requirement further the maximum production capacity 100 tubes per mins can easily be obtained by this machine.

TECHNICAL SPECIFICATION

Machine Capacity fills from 5 gram.to 250 gram. Max output: 40/60/80/100 tubes per min.
Machine body Construction Mild Steel heavy duty fabricated, with Epoxy Powder Coated with all Safety Cover made from 18 gauge SS 304 and all contact parts with SS 316 grade.
Filling System -Positive Suction & Displacement. Attached Pneumatic Blow Tail Cut-off with Control System.

NO TUBE - NO FILL Device with Filling Accuracy +/ - 0.1%..
Indexing System Geneva Mechanism.

Syringe Pump Single Head Type Insert for Filling (5 Grams. to 30 Grams.) (30 Grams. to 100 Grams.) (100 Grams. to 250 Grams.) Any one of the three sets will be provided against requested specification in your order

Jacketed Hopper Double Head Type of Capacity of 40 liters. Temperature Controller with SS Tubular Heater. Belt Less Stirrer Device with augur to keep the product in Continuous homogeneous condition. Geared Motor 0.5 HP, RPM-40 REMI make. With Label Sensor and controller.

Lami / plastic Tube heating device Activate on Leister Model Type 3000 Hot Air Tool 8D1 Swiss Make one set. With Hot air Tool adopter Jacketed SS-304, one set. And tube-heating adopter cooling ring centers the tube so That heating is uniform around the tube. Blower: 0.5 HP. (MINI VAC Make) one set.

Lami / plastic Tube Sealing Device Activate on Pneumatics. In sealing & coding wherein the tube is pressed & sealed and then coded with metal stereos coding letter punch (female 0 to 9, one set).

Electronic Digital filled Tube Production Counter.
Overload Clutch for Centering and Micro Switch Cut-Off System.
Main Motor 2Hp, With Separate Drive System.

INDUSTRIAL APPLICATION

Hair Dye Tube Filling Machine,Chemical Tube filling Machine,Sauce Tube filling Machine,Glue Tube Filling Machine,Cosmetic Tube Filling Machine,Wax Tube Filling Machine,Shaving Cream Tube Filling Machine,Gel Tube Filling Machine,Pesticide Tube Filling Machine.

PLEASE NOTE: The information given herein is correct but ABUCKS INC, with their policy of continuous improvement of products has rights to change given specifications and model without prior information. For latest technical specification and any changes customers are advice to contact ABUCKS INC head office.


Machine:

Fully Automatic Linear High Speed 28 Stations Single Head, (Single Hopper Single Nozzle) Tube In Feeder Cassette Device Attached Lami/Plastic Tube Filling, Sealing And Coding Machine.

Model:

BLENZOTF-200

Product, To Fill & Seal:

Cosmetic Cream into the Lami/Plastic Tube

Respect to tube Dia. & tube height maximum:

Tube Diameter max. 40mm, & Tube height max. 200mm.

Filling device:

Positive suction & displacement complete SS-316. After each filling session a control on tailing is achieved by a pneumatic cut-off system, along with filters, that cleans the nozzle of the excess sample.

Syringe Pump Insert for Filling:

(5 Gms. to 30 Gms.) or (30 Gms.to 100 Gms.) or (100 Gms. to 250 Gms.) Any one of the three sets will be provided against requested specification in your order.

TECHNICAL SPECIFICATION

Filling Capacity:

Machine is suitable for 5 gms to 200 gms with inter changeable Syringe pump.

Product , Contact Part:

S.S-316.

Hopper:

Hopper SS-316 of 45 Kg capacity (Working Volume 40 Kg).

Filling Volume setting:

Cam for Valve operation as well Fine Tuning adjustable Control System.

No tube - No Fill Device:

Activate Sensor with Electrical Logic Control system.

Filling Accuracy:

± 1%.

Output per Minute:

Up to 60 Tubes/ Min. In Single Hopper One Nozzle (depending on the Fill sizes).

Indexing Device of Turret:

Manifold Indexer Make Stander.

Empty Tube in feeder:

Auto Cassette Device System with One Tube Size will be provided.

Change Part :

Syringe Pump Housing of 30gms to 100 gms, Two Cassettes , Tilting Cam, Feeding Con, Holder, Filling Nozzle, and Heating Adopter, of Removable type suitable for any one-size of tubes. With basic machine. will be provided

Tube Orientation Device:

Top Drive (Photocell Unit) Make Std. and Stepper Motor & ‘I’ Mark Sensor DETALOGIC Make. At the separate station.

Lami / plastic tube heating device:

LEISTER or BAK Swiss Make, with suitable for Blower 0.35 HP. BLOWTECH Make. And hot air tool adopter jacketed water cooling system Attached, at the separate station. At the separate station.

Lami / Plastic Tube Sealing Device:

Pneumatics operated. Jacketed water cooling System Attached, In sealing & coding where in the tube is pressed & sealed and then batch coded. With metal stereos coding Letter punch (female type 0 to 9, one set). At the separate station.

Trimming device:

Pneumatics operated. At the separate station.

Tube ejection:

Automatic Filled Tube ejection at separate station.

Machine System Description:

Empty Tube Feeding, ‘I’ Mark Orientation, Filling, Sealing, Crimping, Coding and filled Tube Ejector Automatically.

Machine security:

Overload clutch for centering and micro switch cut-off system.

Control Panel:

Necessary functional features like emergency stop, re-set, inching, and user friendly, Electrical logic system are standard with the machine, with interlock & indication on the main operator’s of panel to Electrical logic Control.

Motor:

1. HP; 1440 RPM 3Ph. 440V AC. Hindustan /Rami Make.

Production Speed Control

Variable speed control Suitable VFD Drive makes DELTA.

Production Counter:

Digital Six Digit Production Counter.

Gear Box:

Suitable Gear Box Ratio 30-1 Make PREMIUM/P.G. Drive with Separate Drive.

Production Counter:

Activate Sensor with Electrical Logic Display 6 mm. Size, 6 Digital Counter.

All Pneumatic components:

Standard Make.

Machine Entire frame:

Fabricated in Machine Entire frame Mild Steel With Powder Coated & will be in hard Chrome plated & duly ENP coated and all other cams and levers will be in graded casting & alloy steel. With all side covers in S.S.-304.

Power Input:

2-5 kW. 3 phase.

M/c. Dimensions:

(L) 1840mm x (W) 1080mm x (H) 2450mm.

M/c. Weight Approx:

Overall Wt. Approx. 825 Kgs.


Utilities Required

a)

Input Power :

Power In Put, 3 - 4 kW. at Site: 3 Phase/ 415V. ±15%, / 50Hz. ±5%, and Neutral. (As applicable)

b)

Compress Air :

Client to Provide Instrument Quality Moisture Free Air supply for Smooth Filling Machine Function the Continuous Air to be supplied at Site: 6 Kgs. / Sq. Cm. Pressure At 10 CFM Max.

c)

Cooling Water :

Water Circulation At Site: 5 LPM at 12o C.




ABUCKS INC

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